With own factory, we have different workshops for each process of plush production
Manufacturing Technology
Cutting Workshop
The cutting workshop is responsible for pattern layout, fabric segmentation, and dimensional control. This is where consistency begins.
Digitally archived patterns for batch consistency
Fabric segregation by dye lot
Dual verification before mass cutting
Optimized marker planning to control material usage
Sewing Workshop
The sewing workshop forms the structural body of the plush product. This department handles component assembly, shaping, reinforcement stitching, and internal structure integration.
Reinforced stitching on stress-bearing areas
Unified stitch density standards
Pre-shaping process for structural stability
Skilled operators assigned to complex models
Filling Workshop
This department manages material weighing, filling distribution, shaping correction, and internal balance control.
Controlled weight filling with measured tolerances
Layered filling techniques to avoid hollow areas
Post-filling reshaping standards
Material batch traceability
Handcraft & Accessories Area
This section handles embroidery placement, accessory attachment (eyes, noses, decorative parts), garment assembly, and logo integration.
Secure locking mechanisms for accessories
Double fixation for detachable elements
Alignment marking systems for symmetry
Awareness of EN71 and ASTM safety expectations
Quality Inspection Department
Quality inspection operates independently from production teams. Inspection includes:Visual assessment,Seam integrity checks,Stitch density verification,Dimensional confirmation,Random sampling before shipment
Three-stage inspection (semi-finished, finished, random sampling)
Batch coding and traceability system
Pull-force testing on stress areas
Packaging workshop
The packaging workshop handles final reshaping, surface cleaning, labeling, barcode verification, polybagging, carton assembly, and loading preparation. We also support custom retail packaging solutions.
Carton strength selection based on shipping method
Retail packaging customization support
Final reshaping check before sealing
Raw material warehouse
Responsible for receiving, labeling, storing, and issuing fabrics, filling materials, and accessories. Inventory is organized by batch number and storage classification.
Independent batch identification
FIFO (First-In, First-Out) inventory system
Controlled humidity and storage conditions
Reserved material options for repeat clients
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