Factory & Work Shop

With own factory, we have different workshops for each process of plush production

Manufacturing Technology

cutting workshop for plush

Cutting Workshop

The cutting workshop is responsible for pattern layout, fabric segmentation, and dimensional control. This is where consistency begins.

  • Digitally archived patterns for batch consistency
  • Fabric segregation by dye lot
  • Dual verification before mass cutting
  • Optimized marker planning to control material usage
Sewing Workshop

Sewing Workshop

The sewing workshop forms the structural body of the plush product. This department handles component assembly, shaping, reinforcement stitching, and internal structure integration.

  • Reinforced stitching on stress-bearing areas
  • Unified stitch density standards
  • Pre-shaping process for structural stability
  • Skilled operators assigned to complex models
Filling Workshop

Filling Workshop

This department manages material weighing, filling distribution, shaping correction, and internal balance control.

  • Controlled weight filling with measured tolerances
  • Layered filling techniques to avoid hollow areas
  • Post-filling reshaping standards
  • Material batch traceability

Handcraft & Accessories Area

This section handles embroidery placement, accessory attachment (eyes, noses, decorative parts), garment assembly, and logo integration.

  • Secure locking mechanisms for accessories
  • Double fixation for detachable elements
  • Alignment marking systems for symmetry
  • Awareness of EN71 and ASTM safety expectations
Quality Inspection Department

Quality Inspection Department

Quality inspection operates independently from production teams. Inspection includes:Visual assessment,Seam integrity checks,Stitch density verification,Dimensional confirmation,Random sampling before shipment

  • Three-stage inspection (semi-finished, finished, random sampling)
  • Batch coding and traceability system
  • Pull-force testing on stress areas
packing workshop

Packaging workshop

The packaging workshop handles final reshaping, surface cleaning, labeling, barcode verification, polybagging, carton assembly, and loading preparation.
We also support custom retail packaging solutions.

  • Carton strength selection based on shipping method
  • Retail packaging customization support
  • Final reshaping check before sealing
material warehouse

Raw material warehouse

Responsible for receiving, labeling, storing, and issuing fabrics, filling materials, and accessories.
Inventory is organized by batch number and storage classification.

  • Independent batch identification
  • FIFO (First-In, First-Out) inventory system
  • Controlled humidity and storage conditions
  • Reserved material options for repeat clients

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